We Provide 1-100 TPH Pig Feed Pellet Plant Production Line Turnkey Project That Will Produce Pellets With the World Standard Technologies!
Raw Materials Receiving System
Cleaning & Sieving System
Conditioning and Pelleting System
The various raw materials required by the feed mill are put into storage or put directly into use
through certain standardized procedures. Divided into bulk raw material receiving, packaged raw
material receiving, liquid raw material receiving.
Clean out the impurities and iron-containing substances in the raw material, and let the clean
materials enter the feed hammer mill for crushing. Its significance is to ensure the product
quality and ensure the normal operation of the crusher.
The raw materials that need to be crushed enter the buffer bin after going through the cleaning
section,and then enter the feed crushing machine. According to the requirements of the formula,
the raw materials are crushed to a certain degree of fineness, and then transported to the next
section without wind.
According to the requirements of the feed formula, different raw materials are mixed here with
additives, oil/fat, medicines, etc. It is accurately weighed through the PLC control program,
and the weighing, and mixing process is completed in the shortest time.
The crushed powder materials are pelletized, and feed pellets of different sizes can be produced
by changing different ring dies. Pellet feed has comprehensive nutrition and strong stability,
which can improve the digestibility of feed by animals, reduce animal picky eating, convenient
storage and transportation, and economical.
The temperature of the pellets coming out of the pellet machine is 80 degrees, and the moisture
is 15-16%. It is not suitable for packaging, so it needs to enter the counter-flow cooler to
slowly cool the pellet feed to room temperature.
Through sieving, the qualified pellets are extracted, the unqualified small pellets or powder
feed are sieved out and re-granulated, and the pellets whose geometric size is larger than the
qualified pellet product are returned to the pellet crumbler machine for crumbling.
Our conveyors cover all feed processing sections throughout your feed plant.We can customize a
conveying system by using any combination of bucket elevators,screw conveyors,scraper conveyors.
Finished feed need to be packed,ready to dispatch.Packaging system offers maximum flexibility.
Matching requirements in product suitability and capacity. It is suitable for pellet feed and
powder feed products,and can be manual or automatic bagging depends on requirement.
Complete pig feed pellet plant production line used Fine rice bran, Fish meal, Soybean meal, Corn, Wheat bran, Calcium hydrophosphate, Salt, Limestone, Additive, rough rice and other essential micro-ingredients to produce feed pellet. The pellets are very nutritional and can satisfy the growth needs of pig in different growth stages. By combining moisture, heat, and pressure on feed ingredients, a degree of gelatinization is produced, which allows pig to better utilize the nutrients in these ingredients. The feed pellets are widely used in small-sized farms and large-medium feed factories. Richi machinery high efficiency pig feed pellet plant production line includes grain hammer mills, conveyors, mixers, pig feed pellet process machine, coolers, crumbling machine, screening machine, automatic packing machine, etc. The 2-12mm cylindrical feed pellets can be produced according to your needs. Usually, suckling pig: 2-3mm pellet, piglet: 3-3.5mm pellet, growing pig: 4-6mm pellet, sow: 2-12mm pellet.
Additive: spices, sweeteners, molasses, fat, mineral elements.
Proteins and fat: fishmeal, bone meal, soybean meal, peanut cake, cottonseed cake, rapeseed cake, etc.
How to Make Pig Feed?
(1) Raw Material Crushing Section:
The feed grinder can grind the raw material ingredients to the required size. The grind fitness is different of different grinders. We supply four types of feed grinders. The hammer mills are suitable for small-sized or medium-sized feed pelletizing plants. The wide chamber fine grinders and water drop hammer mills are usually used in large-sized and medium-sized feed pelletizing factories. The ultra fine feed grinder is designed for grinding raw materials of special aquatic feed.
(2) Feed Material Mixing Section:
Mixing is considered to be one of the essential operations in feed pellet processing. Lack of proper mixing may lead to reduced diet uniformity, affecting the feed pellet quality. We supply two kinds of high efficiency feed mixers: twin-shaft mixer for mixing powdered or particle materials and screw belt mixer for mixing powdered materials. Both of them can be equipped with atomizing spraying system to add needed liquids, which can improve the feed pellet quality.
(3) Feed Pelletizing Section:
Feed pellet mill is the main equipment of the whole production line. There are two common kind of feed pellet mills: ring die feed pellet mill and flat die feed pellet mill. If you want to produce feed pellets with large quantity, the ring die feed pellet mill is the ideal choice. If your demanded quantity is small, you can choose the flat die feed pellet mill. Also, we supply the aquatic feed pellet mill for pressing fish feed pellets and shrimp feed pellets etc. If you have more question about customized feed pellet production requirement, please feel free toleave message or send email for more support.
(4) Feed Pellet Cooling Section:
The feed pellets pressed out by the feed pellet mill are hot and moist. They can't be crushed, screened or packed immediately. Counterflow feed pellet cooler is designed to cool or dry the feed pellets. It can decrease the temperature and moisture of the feed pellets, preparing for the following Sectiones.
(5) Feed Pellet Crushing Section:
Different poultry, livestock or aquatic feed pellets are with different sizes. Some big ones should be crushed into small ones. Roll type feed pellet crumbler is just the equipment for feed pellet crushing. Double-roll feed pellet crumbler is suitable for crushing poultry feed, such as chicken feed, duck feed and goose feed etc. Three-roll feed pellet crumbler is suitable to crush aquatic feed including fish feed and shrimp feed etc.
(6) Feed Pellet Screening and Grading Section:
The crushed feed pellets are with different sizes, and there may be some powder. Therotary grading sieve can be used to screen and grade the feed pellets. After processing, you can get the qualified feed pellets without fine powder.
(7) Feed Pellet Packing Section:
The feed pellets should be packed for transporting, storing or selling. Automatic weighing and packing machine can weigh and pack the pellets automatically with high accuracy.
(8) Automatic PLC Control System:
With the automatic PLC control system, the production line is with high efficiency and convenient operation.
Advantages of Feed Pellets:
Reduced selective feeding
Decreased ingredient segregation
Decreased feed wastage
Destruction of pathogenic organisms
Reduced storage spaces
Allows partial gelatinisation of starch and modification of the protein in grains making them more susceptible to enzymatic action and better digestion.
Reduced dustiness and increased palatability thus making for greater consumption
Increased utilisation of fibrous fraction of feedstuffs
Adaptable to bulk and mechanised feeding
If your team is going to build a pig feed pellet production line, the advantage of choosing us is that RICHi will help you:
1.Determine the scale of pig feed mill.
2.Determine the feed process and recommend pig feed machine.
About the cost(different types & same capacity): Poultry Feed Pellet Mill Plant, Ruminant Feed Pellet Mill Line, Livestock Feed Pellet Production Plant, Aquatic Pellet Extruder Plant, Pet Feed Pellet Mill Plant, Premix Feed Processing Plant, Powder Feed Production Line About the profit : 1. The price of raw materials and feed is different in each country, and the investment cost will fluctuate. 2. The customer's operating costs include site costs, worker wages, and water and electricity costs. Skilled operators can minimize the operating costs of the equipment. 3. The correct management of feed mills, process management and high-quality production line equipment are the basis for the development of feed processing plants and high returns.