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Richi Production Line: Shrimp Feed Pellet Plant Poultry Feed Pellet Plant Ruminant Feed Pellet Plant Livestock Feed Pellet Plant Aquatic Feed Pellet Plant Animal Feed Pellet Plant Crab Feed Pellet Plant Fish Feed Pellet Plant Rabbit Feed Pellet Plant Pig Feed Pellet Plant Sheep Feed Pellet Plant Cattle Feed Pellet Plant Chicken Feed Pellet Plant

Aquatic Feed Pellet Plant Production Line

We Provide 1-100 TPH Aquatic Feed Pellet Plant Production Line Turnkey Project That Will Produce Pellets With the World Standard Technologies!

  • Cleaning
    Section

  • Primary
    Crushing

  • Batching
    Section

  • Primary
    Mixing

  • Micro
    Crushing

  • Mix Ingredients
    Again

  • Puffing
    Drying

  • Cooling &
    Screening

  • Packaging
    Section

Various types of grain cleaning equipment use different working principles to separate grain particles from impurities. Commonly used separation methods include separation by particle size, separation by specific gravity, separation by natural characteristics of impurities, separation by shape, etc. The cleaning equipment of RICHI machinery is SCY Drum Type Pre-cleaner, SCQZ Powder Cleaning Screen, SFJH Rota-shake Sifter and TCTX Permanent Magnet Sleeve.

Primary Crushing is the pre-treatment process of ultrafine pulverization in aquatic feed processing. Its main purpose is to reduce the particle size difference and variation range of materials, improve the working condition of the ultrafine pulverizer, and increase the efficiency of the ultrafine pulverizer. And guarantee the stability of product quality.

The raw materials will be pulverized, granulated, mixed, and packed from feeding to granulating. A complete feed pellet production line generally has a pulverizing bin, a granulating bin, a mixing bin and a packing bin.This is what we call the Batching Section.

Primary mixing, a single-shaft horizontal ribbon mixer can be selected. At the same time, a grease addition system must be considered on the mixer. The first batching and mixing is also a pre-treatment process of ultrafine crushing, which is mainly to reduce the variation range of the particle size of the material, improve the working condition of the grinder and improve the working efficiency of the grinder to ensure product quality.

To have a homogenous mix, micro materials, premix, minerals and vitamins are added to the mixing machine . Additives are added in certain amounts on each charge. They are crucial on pellet feed’s grade.

Secondary crushing and secondary mixing. In the secondary pulverization process, ultra-fine pulverizer is used, which is equipped with a powerful air separation device, and then enters a rotary classification screen for screening.Various ingredients enter the secondary mixer after secondary dosing.At the same time, the mixer is provided with a liquid adding mechanism for adding grease.In the secondary mixing process, in order to ensure the key to product quality, the mixer must choose a model with good performance.Such as the twin-shaft horizontal paddle mixer, which has high mixing uniformity, high output and fast mixing speed.

In the extrusion puffing process, the material actually undergoes a cooking process under high temperature, high humidity, and high pressure conditions. Puffed feed, because this kind of feed not only has the advantages of general hard pellet feed --- good palatability, avoids automatic classification of products, facilitates transportation, helps digestion, reduces waste during feeding, etc., but also has unique advantages : The starch has a high degree of gelatinization, and the protein is easier to digest, which improves the animal's utilization rate of the feed. It has excellent floating properties, which is convenient for observing the feeding situation of fish, and it can control water pollution to the greatest extent. These are also the main reasons why extruded feed is widely used.

SKLN Series Counterflow Cooler is the most advanced pellet feed cooling technology in the world. It is a new generation of cooling equipment researched and developed. It is mainly used to cool pellet pellets at high temperature after pelleting.

There are three kinds of automatic packaging machines produced by RICHI machinery: powder packaging machines, granule packaging machines and (universal) dual-purpose packaging machines.

Starting aquatic feed pellet plant has been a profitable business endeavor in many countries. aquatic feed pellet plant production line is mechanical equipment that specializes in making aquatic feed. For example, it can produce sinking fish feed, floating fish feed,shrimp feed, herring feed, carp feed, trout feed, tilapia feed, grass shrimp feed, red tail shrimp feed, monarch shrimp feed, freshwater shrimp feed, prawn feed, salmon feed, catfish feed, carb feed, etc. How to make aquatic feed? You need aquatic feed pellet plant production line equipment. Richi machinery computer control aquatic feed pellet plant production line with an output range of 200 kg/hour to 20 ton/hour, Complete aquatic feed pellet plant production line includes fish feed hammer mill, fish feed processing machine,feed mixing machine,counter-flow feed pellet cooler, scraper conveyor,box cylinder pulse dust remover, vibrating screen classifier, multi-pass convection belt dryer, spraying machine, intermittent liquid adding machine, automatic bagging system, electric control cabinet, etc .

Raw Material

The material selection is very wide, such as soybean meal, corn flour, wheat meal, bone meal, meat meal, fish meal and so on. Here is the material requirement:

How to Make Aquatic Feed

(1) Raw material receiving and cleaning section: the raw materials that do not need to be crushed are input from the auxiliary feed port, and the debris and bulk materials are removed through the fence, and then transported through the conveyor and elevator to the primary cleaning screen to remove the ropes and larger pieces. The raw materials enter the magnetic separator to remove the metal debris, and then enter the batching warehouse, waiting for the batching, and the dust generated by the feeding enters the bag dust removal system for negative pressure dust removal. The raw materials that need to be crushed pass through the fence to remove the debris, and are sent to the primary cleaning screen by the hoist to remove the ropes, labels and other debris, and then the iron impurities are removed by the permanent magnet cylinder and then enter the warehouse to be crushed.

(2) Crushing section: the raw materials after magnetic separation enter the crusher, and the screens are selected according to the requirements of different product crushing fineness. The material first enters the feeding auger, and the feeding speed of the feeding auger is controlled by the inverter. The material passes through the feeding auger and enters the crusher for high-speed crushing. This process will generate a lot of heat and dust. This process uses a pulse dust removal system and adopts the negative pressure generated by a high-speed fan to make the crushed materials quickly pass through the screen of the crusher, which solves the heat and dust problems generated by crushing. The crushed materials pass through conveyors and elevators to the warehouse for ingredients.

(3) Batching and mixing section: The crushed materials and the raw materials that do not need to be crushed are sent to the batching process together. The batching adopts the automatic control system to carry out precision batching according to two proportions, and the liquid adding system adds soybean oil to the batching. The prepared material enters the granulating section through the conveyor and elevator.

(4) Granulation section: The materials from the mixing section are heated to 85°C by high-temperature steam for gelatinization, and then enter the granulator for granulation. The prepared teaching trough material particles enter the countercurrent cooling tower for exhaust air cooling, and the cooled particles enter the conveyor and elevator to the finished product warehouse.

 

(5) Finished product packing section: an electronic packing scale is installed under the finished product warehouse, and the packing scale will automatically quantify the packaging according to the adjusted and set amount, and then the bag mouth will be sewn by the sewing machine and automatically transported to the stacker to complete the processing process.

Advantages of Feed Pellets

As far as production is concerned, pelleted feed has a series of advantages, such as low cost investment, high yield, low unit production charge, fast capital return and so on. Moreover, compared with natural food and unprocessed grain feed, pelleted feeds via pelleting press are easier to store, package and transport. For fish farmers, pelleted feed has low price but high feed coefficient, which not only makes major cultured fish (like grass carp, crucian and cyprinoid, etc.) grow well but also bring mixed culture fish (like silver carp and dace, etc.) good growth.

Advantages of Aquatic Feed Pellets:

  1. Feed dust/disease control
  2. Decreased feed wastage
  3. Improved aquatic animals performance
  4. Destruction of deleterious organisms
  5. Improved bulk density
  6. Better material handling characteristics
  7. Customer expectations
  8. Reduced selective feeding
  9. Conditioning temperature is a strong factor for improving the quality of pellets comprised primarily of grain, especially corn/soy.

Our Advantage

If your team is going to build a aquatic feed pellet production line, the advantage of choosing us is that RICHi will help you:

1.Determine the scale of aquatic feed mill.

2.Determine the feed process and recommend aquatic feed machine.

3.Control mode selection.

4.aquatic feed manufacturing plant structure selection.

5.Planning the general drawing of aquatic feed mill plant site.

6.We devote ourselves to undertaking all aquatic feed production line 1-100 T/H.

Richi Machinery Feed Pellet Equipment Project Distribution

No. Continent Country
1 Europe Germany, Britain, Russia, Ukraine, Netherlands, Belgium, Slovenia, Bosnia and Herzegovina, Poland, Lithuania, Moldova
2 America United States, Mexico, Colombia, Chile, Bolivia, Ecuador, Trinidad and Tobago, Dominica, Bahamas, Puerto Rico, Honduras, El Salvador, Panama, Peru
3 Asia Uzbekistan, Russia, Kazakhstan, China, Cambodia, Myanmar, Thailand, Malaysia, Canada, Indonesia, Philippines, Sri Lanka, Bangladesh, Nepal, Oman, Cyprus, Syria, Lebanon, Palestine, Pakistan, Israel, Iraq, Saudi Arabia Arabia, Yemen, UAE, Qatar, Afghanistan, Georgia, Bahrain
4 Africa Algeria, Ethiopia, Kenya, Tanzania, Nigeria, Zimbabwe, Botswana, South Africa, Comoros, Malawi, Mozambique, Sudan, Tunisia, Libya, South Sudan, Somalia, Rwanda, Uganda, Mauritania, Senegal, Gambia, Guinea , Cape Verde, Sierra Leone, Ghana, Benin, Côte d’Ivoire, Burkina Faso, Madagascar, Cameroon, Equatorial Guinea, Congo (DRC), Zambia, Angola
25 Oceania Australia, Papua New Guinea, New Zealand

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